There are different kinds of "popping" you can get. One is the backfire which sounds like a starter pistol. The other is a low rumble of a backfire nature which is pretty consistent. Matt mentioned the screw hole problem. I can tell you from experience that just a pinhole in the system, usually at the point where two pipes clamp together, will cause an abnoxious backfire. Look for an arrowhead shaped black carbon mark at the joint.
I agree with hamr56, the low rumble when engine braking is sick. It gives the engine a very powerful aesthetic. As long as it is a rumble not a crack, I wouldn't worry about it.
* Last updated by: Sharkey on 8/13/2009 @ 1:01 PM *
008 ZX14R Ninja ... Midnight saphire blue with custom lightning bolt paint job, Kenny Rodgers KRTuned mufflers, Corbin custom seat, Marchesini wheels, Dunlop Qualifiers, Dyno Jet PCIII, custom FAICS map, Dyno Jet Ignition Module, K&N Air Filter, Supersprox 44 tooth sprocket, Zephyr 16 front sprocket, EK chain, TRE008, MRA windscreen, Race Railz frame sliders, Sato Racing axle sliders, ST Machine brake & clutch levers, Engine Ice coolant, Muzzy aluminum fan, ceramic coated headers and midpipes (cat removed), Vortex Rear Sets , Pro Comp Stearing Damper, Pro Grip Gel handgrips, Gen Mar clip on risers, Dowco tank bag, and a Rumble fender eliminator.
Removed GPS.
2005 Harley Davidson Dyna Low Rider, 1442 CI fuel injected, 65 HP, lots of chrome with 24K gold overlay detailing. Sure is pretty!