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Thread: Auto tune not working please help??

Created on: 10/28/12 07:34 AM

Replies: 23

Somefun


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Location: Connecticut

Joined: 09/09/10

Posts: 913

Auto tune not working please help??
10/28/12 7:34 AM

Guys I just installed a PVC 5 and an Auto Tune set up on my brother’s Victory. Everything went pretty smooth but when I fired up the bike and loaded a map that pretty much matches his package the AFR just shows 0.00? In the instructions it says if its showing 9.99 you have a bad O2 sensor or if it says 0.00 you have either the O2’s wired in wrong or the C bus plugs are not in right….I have checked everything and can’t seem to figure out why I’m not showing the AFR? Any Ideas??? I did enable the Auto Tune switch and configured it also….



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Somefun


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Location: Connecticut

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Posts: 913

RE: Auto tune not working please help??
10/28/12 2:29 PM

I checked my plugs and o2 wires alls good there. But what is the factory termination plug ?


* Last updated by: Somefun on 10/28/2012 @ 2:30 PM *



2023 Ram TRX 09 ZX14 Monster Top Speed 203.47 2015 H2 2023 Ducati V4R 2023 KTM890 Adventure R 2022 KTM Super Duke Evo R 2021 Ducati Street Fighter V4S 2018 Husqvarna FS450 2023 Husqvarva TE300I Kawasaki Z125 with a 2023 KX450 motor with BST wheels

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Romans


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Location: Toronto,ON

Joined: 02/13/09

Posts: 5926

RE: Auto tune not working please help??
10/28/12 4:25 PM

I checked my plugs and o2 wires alls good there.

Did you feel the 02 sensor get hot ? Simple step, just place your hand on the outside, if you do not want to remove.

They suck a bit of power from batt warming up. Meter will also show.

But what is the factory termination plug ?


Click Here


* Last updated by: Romans on 10/28/2012 @ 4:29 PM *

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markaria


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Joined: 06/23/11

Posts: 36

RE: Auto tune not working please help??
10/28/12 4:29 PM

gotta use the termination plug or it wont do anything... dont ask how i know :-)



2010 zx14
2007 electra glide
2000 zrx1100

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Romans


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Location: Toronto,ON

Joined: 02/13/09

Posts: 5926

RE: Auto tune not working please help??
10/28/12 4:31 PM

gotta use the termination plug or it wont do anything... dont ask how i know :-)


What kills me a big company Like Dyno jet has shit install manuals.

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Romans


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Location: Toronto,ON

Joined: 02/13/09

Posts: 5926

RE: Auto tune not working please help??
10/28/12 4:43 PM

When you first turn key your O2 sensor will not read untill Iron get hot. See pics. Gauge swings from Rich to Lean before giving a proper reading from hot sensor,,,,,, You must verify heat,,,,, No heat, check fuse as you have a two sensor set up. Hope pics Help.

This pic shows key just turned forward Bike Not Started. Gives Rich As O2 sensor is Not Hot Yet


This pic shows Iron Hot, Bike is still not started.

This Pic shows Bike Running With Choke ON. I hope this gives you a idea of what to look for.


* Last updated by: Romans on 10/28/2012 @ 4:53 PM *

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Somefun


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Location: Connecticut

Joined: 09/09/10

Posts: 913

RE: Auto tune not working please help??
10/28/12 5:51 PM

So what is the termination plug???



2023 Ram TRX 09 ZX14 Monster Top Speed 203.47 2015 H2 2023 Ducati V4R 2023 KTM890 Adventure R 2022 KTM Super Duke Evo R 2021 Ducati Street Fighter V4S 2018 Husqvarna FS450 2023 Husqvarva TE300I Kawasaki Z125 with a 2023 KX450 motor with BST wheels

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Romans


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Location: Toronto,ON

Joined: 02/13/09

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RE: Auto tune not working please help??
10/28/12 5:53 PM

So what is the termination plug???

Gave you a link above ? Look at Click Here.

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Romans


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Location: Toronto,ON

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RE: Auto tune not working please help??
10/28/12 6:01 PM

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Rook


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Joined: 03/28/09

Posts: 20814

RE: Auto tune not working please help??
10/28/12 6:11 PM

Been a while since I installed mine. The termination plug is one of those little plastic dojobbers that you stick into the unused ports on the DJ modules, right?



08 MIDNIGHT SAPPHIRE BLUE ZX-14 Now Deceased, will be resurected 2024 ZX-14R bran friggin NEW!

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toledoUPSguy


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Joined: 06/17/12

Posts: 512

RE: Auto tune not working please help??
10/28/12 6:26 PM

Holy Crap, what all do you have on that? Impressive cockpit.



The man on top of the mountain didn't fall there.
2014 zx14r in nuclear sunset orange and black

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Romans


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Location: Toronto,ON

Joined: 02/13/09

Posts: 5926

RE: Auto tune not working please help??
10/28/12 7:44 PM

The termination plug is one of those little plastic dojobbers that you stick into the unused ports on the DJ modules, right?

Yes exactly, won't work with out it. Still not sure how Somefun is reading AFR ????? So gave some examples how it can be done. The computer can Also show the live AFR if that's what he means. Hard to help on line, not enough info.

Rook this is your back yard,,, maybe a step by step ?

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Romans


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Location: Toronto,ON

Joined: 02/13/09

Posts: 5926

RE: Auto tune not working please help??
10/28/12 7:55 PM

Holy Crap, what all do you have on that?

toledo, this bike is Turbo Charged and is running a much higher boost level on stock compression than is recommended. It is Very important to watch all info. My maps are all home made using auto tune as a guide. Gauges Are A Must or Boom.

I know it's not for every one, but sure is lots of fun. Can't live with out it now.

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Somefun


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Location: Connecticut

Joined: 09/09/10

Posts: 913

RE: Auto tune not working please help??
10/29/12 3:32 AM

Thanks for the help guys! Sorry I was gone for a little bit working on getting the house set for hurricane Sandy. Had to bring everything inside and bolt down what was left out there! lol Did that plug come with the kit because I don't remember seeing it? I had the bike hooked up to my lap top and there are two pots on there that show AFR....But I guess they aren't gonna show crap cuz I didn't put those plugs in. Do I need to put them in both open ports on the PVC and the Auto tune?



2023 Ram TRX 09 ZX14 Monster Top Speed 203.47 2015 H2 2023 Ducati V4R 2023 KTM890 Adventure R 2022 KTM Super Duke Evo R 2021 Ducati Street Fighter V4S 2018 Husqvarna FS450 2023 Husqvarva TE300I Kawasaki Z125 with a 2023 KX450 motor with BST wheels

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Somefun


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Location: Connecticut

Joined: 09/09/10

Posts: 913

RE: Auto tune not working please help??
10/29/12 6:36 AM

Romans can you send me a like to where I can order that plug?



2023 Ram TRX 09 ZX14 Monster Top Speed 203.47 2015 H2 2023 Ducati V4R 2023 KTM890 Adventure R 2022 KTM Super Duke Evo R 2021 Ducati Street Fighter V4S 2018 Husqvarna FS450 2023 Husqvarva TE300I Kawasaki Z125 with a 2023 KX450 motor with BST wheels

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Romans


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Location: Toronto,ON

Joined: 02/13/09

Posts: 5926

RE: Auto tune not working please help??
10/29/12 12:44 PM

Romans can you send me a like to where I can order that plug?

Was the first thing I did, look above post, go back to Click Here and click on the link. Don't feel bad for tossing it if you did. Your not the first or the last to do so.

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Romans


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Location: Toronto,ON

Joined: 02/13/09

Posts: 5926

RE: Auto tune not working please help??
11/02/12 5:50 PM

All ok ?

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Somefun


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Location: Connecticut

Joined: 09/09/10

Posts: 913

RE: Auto tune not working please help??
11/02/12 6:41 PM

Hey R doing good thanks! Had the hurricane come through.... We got slapped but she didn't ride us hard! Lol I ordered the plugs and the should come in mid next week. Can't wait to get her workin. Hey do I need to set the fuel trims or does it do it in set parameters?



2023 Ram TRX 09 ZX14 Monster Top Speed 203.47 2015 H2 2023 Ducati V4R 2023 KTM890 Adventure R 2022 KTM Super Duke Evo R 2021 Ducati Street Fighter V4S 2018 Husqvarna FS450 2023 Husqvarva TE300I Kawasaki Z125 with a 2023 KX450 motor with BST wheels

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Romans


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Location: Toronto,ON

Joined: 02/13/09

Posts: 5926

RE: Auto tune not working please help??
11/03/12 6:26 AM

Hey do I need to set the fuel trims or does it do it in set parameters?

Fuel trim #'s come from the settings in your AFR table, these are set in the map as default from Dyno-jet. If the map you have does not have, copy paste default Dyno-jet AFR table and go from there. Make changes later if you desire.

As you are using this on two cylinder set up with two sensors make sure AFR table shows in both maps for cylinder 1 and in the map for cylinder 2 or you will see Zero Trim recommendations. Or in only half the motor.

As for the Amount of Fuel to trim, you must go in and set your plus and minus values manually. Hope this helps. Cheers

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Somefun


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Location: Connecticut

Joined: 09/09/10

Posts: 913

RE: Auto tune not working please help??
11/12/12 3:25 AM

Well I ordered the plug and BAM! worked like a charm....Have to say thanks very much Romans! You were correct sir! As soon as I fired her up she cranked right up and the A/F was working. Now I have to just ride her.....lol



2023 Ram TRX 09 ZX14 Monster Top Speed 203.47 2015 H2 2023 Ducati V4R 2023 KTM890 Adventure R 2022 KTM Super Duke Evo R 2021 Ducati Street Fighter V4S 2018 Husqvarna FS450 2023 Husqvarva TE300I Kawasaki Z125 with a 2023 KX450 motor with BST wheels

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Rook


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Joined: 03/28/09

Posts: 20814

RE: Auto tune not working please help??
11/13/12 7:57 AM

Rook this is your back yard,,, maybe a step by step ?

oh no Romes, not with this stuff. My AT-200 is pretty much just eye candy for the rare times I take the seat off the bike. I have not used AT since I accepted the first trims 2 years ago. when I really get into tuning, I will be reading your tuning thread and I am sure I will have a few questions for you. Already pondering where to weld the bung for my busa's Bazzaz Z-AFM. Will send you pics of planned locations some day. I see that heat seems to be an issue. You don't want cold exhaust yet you don't want to locate the sensor too close to the header and risk not sampling exhaust from all 4 cylinders....yet they say best to sample as close to the headers as possible...

Glad you got your problem figured out, Somefun.


* Last updated by: Rook on 11/13/2012 @ 7:59 AM *



08 MIDNIGHT SAPPHIRE BLUE ZX-14 Now Deceased, will be resurected 2024 ZX-14R bran friggin NEW!

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Romans


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Location: Toronto,ON

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Posts: 5926

RE: Auto tune not working please help??
11/14/12 5:03 PM

oh no Romes, not with this stuff.

C'Mon Rook, you have a way with words. Takes me half hour to type hello lol.


Already pondering where to weld the bung for my busa's Bazzaz Z-AFM. Will send you pics of planned locations some day.

Start bike, shine flash light down pipe, watch condensation puddle up. Mount high above with downward angle. Water will kill it.

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Rook


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Posts: 20814

RE: Auto tune not working please help??
11/14/12 7:45 PM

So you think I could position the bung on top of the pipe so the sensor is straight up and down (providing I have enough clearance)? That would seem to be the place that would be the least likley to get watered down and it also would allow me to position the sensor as close front of the collector and still sample a good mix of exhaust from both sides of the Y going into the collector (if welded to the right side you sample more from 3,4 and if welded to the left side then you are sampling more the 1,2 exhaust).

Here you see the bung was welded way TF upstream of the collector. It is ONLY gonna sniff cylinder 3 & 4 if located there. (I believe the welder was thinking the bung should be located where the OEM HO2 sensor was located thinking that the OEM HO2 sensor was what was gonna screw in there ) The OEM exhaust has a larger collector chamber under the oil pan but the Tsukigi collector is located farther back behind the oil pan so it rides a lot tighter to the underside of the bike. YOu can see what I mean in this pic.


The A in the blue circle is about where I would like to weld the bung. Close to the headers as possible but far back enough to sample a mix of all the cylinders' exhaust. It still seems that there would be slight bias to cylinders 3 and 4 because it is on the right side of the pipe, not far downstream from the place where the right and left sides of the exhaust come together.

Now, if we take location A and swing it up top, now we are centrally located for a good mixture of exhaust and at the same time, as safe from water as possible. Also no chance of clearance problem with fairing.

So what do you think Romes?? Too much monkey bussiness?? Should I just weld it to the left and forget about the top?


* Last updated by: Rook on 11/14/2012 @ 7:58 PM *



08 MIDNIGHT SAPPHIRE BLUE ZX-14 Now Deceased, will be resurected 2024 ZX-14R bran friggin NEW!

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Romans


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Location: Toronto,ON

Joined: 02/13/09

Posts: 5926

RE: Auto tune not working please help??
11/15/12 12:44 PM

Now, if we take location A and swing it up top, now we are centrally located for a good mixture of exhaust and at the same time, as safe from water as possible. Also no chance of clearance problem with fairing.

Sounds perfect.

So what do you think Romes?? Too much monkey bussiness?? Should I just weld it to the left and forget about the top?

If you can find a nice way to turn sensor wire in & under, all the while keeping plastics clean with no wire showing spend the time. Wish sensors were smaller and we had one for each cylinder ???? Wish.

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