OK here is oil analysis interpretation for dummies. First is limitations. One sample by itself is not particulary useful.
It is much better to sample at regular intervals to establish a baseline for your engine. Each engine type will be different and will establish it's own wear patterns in service.
Engines of the same type will show different wear rates depending upon useage, oil type, drain intervals, type of oil and air filter etc. It is best to establish a wear pattern for your engine over time. Wear rates will typically increase during break in, level off for an extended period and then increase again at the end of the engine life so comparisons between an engine with say 2000 miles and 40,000 miles will not be very useful.
Excessive fuel dilution or ingress of silicon (dirt) can rapidly accelerate wear rates.
I will include Phil H's initial lab report here as part of the discussion as it shows a good wearing engine.

The first six metals are the important wear metals and show how your engine is holding up. Aluminum, Iron, Chromium, Copper, Lead and Tin are the big ones you'll want to pay attention to as they make up the bulk of your engines construction i.e. pistons, rings, cylinder walls, bushings, bearings, shafts, pins, valves, gears,clutch plates etc.
Basically, you want these six wear metals to always read zero or near zero. In the real world you will almost always have some wear so don't get excited if you see some numbers that are above zero here. Comapare to the Universal Averages column that is compiled for your engine. In this sample the wear metals are roughly 25 to 30% of the Universal Averages so that is really good especially since the drain interval is longer than average. If you see a number that is larger than Universal, don't panic. If the engine is in break in mode those numbers will normally come down as you accumulate some miles. Also one example can be skewed for various reasons so it's best to resample at the next oil change interval. The numbers may look good now, if they're still high you may have an issue.
The next metal is Molybdenum. Molybdenum is an oil additive used to combat friction. A little is good but too much can cause clutch slippage in an engine with common gearbox and oil bathed clutch. The basic rule here is anything below 200 ppm and you're good.If the oil has the energy conserving seal on the can, avoid it like the plague as it will undoubtedly contain large amounts of molybdenum and can cause clutch slippage. The energy conserving oils are below SAE 40 i.e. 0W30, 5W30, 0W20, 10W30 etc.
The next four metals, Nickel, Manganese, Silver and Titanium typically have limited use in our ZX-14 engines and should be zero or near zero. Some types of engines do contain these metals especially titanium valves on some of the higher revving liter and 600 size sport bikes.
Next is Potassium, large amounts indicate a possible coolant leak i.e. head gasket leak as it is a common additive in antifreeze.
Boron is a common oil additive, don't worry about it.
Silicon is a contaminant and can come for either dirt penetration of the airfilter or from silicon based sealant.Ideally this one should read zero though it rarely does. If it reads consistently high, throw away that K&N racing filter and go back to a stock one. Also for you '06/'07 owners, check your plastic air filter cover for warpage.
Sodium is a contaminant from high pressure spray washers or salt water ingress. Usually not an issue.
Calcium and Magnesium are detergent oil additives or dispersants. They are used to buffer nitric and sulfuric acid and prevent internal engine corrosion. High calcium means you have plenty of acid fighting capability left, if the levels are low then your additive package is depleted and you could get internal corrosion. The old Rotella formulation had low magnesium while the newer has much more. This is normal and one of the big changes made to that oil.
Phosphorous and Zinc are extreme pressure lubricant additives designed to prevent metal to metal contact under high engine loads in the form of ZDDP. These numbers should be relatively large, again compare to the Universal Averages.
Last of the metals is Barium. This is an oil additive used as a demulsifyng agent. Again, no worries.
Viscosity will be meausured in Saybolt Universal Seconds or cSt centiStokes at 210 degrees F. This is the oils resistance to flow through a calibrated orifice and is related to oil film strength. Compare the Tested Value to Value Should Be column to see how well the oil is staying in grade. In this sample, the measured viscosity is just slightly below the cutoff for an SAE 40 oil, more like an SAE 38. Don't get excited by this number unless it is very low as all oils experience shear down and loss of viscosity in use. Shared transmission/clutch applications are typically very hard on oils and another reason not to get carried away with extreme drain intervals on our engines.
Fuel, antifreeze and water dilution should be ideally zero. In reaality, all motorcycle engines have some fuel dilution. You can minimize this effect by a thorough engine warm up before sampling your oil. as long as it is below the Value Should Be limit you have no worries.
Solubles is the amount of crispy critters, carbon in your oil and is a measure of how well your oil filter is performing its job and also the amount of ring blowby. Excessive combustion gas blow by past the piston rings will burn the oil on the cylinder wall forming carbides and carboids, little hard chunks of carbon. You want this number to be as low as possible.
OK now, for your homework, go back and look at the first and second report and see if you can spot any differences. The first sample was the old Rotella 5W40 formulation and the second is the new version. The additive package changed fairly dramatically. Notice how Shell increased the additives Magnesium, Boron and Molybdenum and decreased Calcium. The switch from Calcium detergent to Magnesium was to reduce the amount of sulfated ash. This helped Shell pass the JASO-MA rating for the new Rotella. The amount of Molybdenum added is still very small and will have no effect on our wet clutch. Zinc and Phosphorous are about the same which is a very good thing as those are your extreme pressure EP anti-wear additives.
The second report shows slightly higher rates of wear metals but still very good overall. The first sample is about as perfect as it gets.
Kruz 
* Last updated by: Kruz on 8/14/2009 @ 2:18 PM *
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