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Thread: Fastening Electric Wires

Created on: 02/23/13 01:11 PM

Replies: 5

mebgardner


mebgardner's Gravatar

Location: Tucson, AZ

Joined: 05/08/12

Posts: 738

Fastening Electric Wires
02/23/13 1:11 PM

Old dog learned a new trick yesterday...

I'm a big believer in fancy electrics: Lots of bright aux lights, brake and turn signal lights, loud horns...

I install my own stuff, and I've tinkered with electronics my whole life (Licensed radio / tv rapairman).

Yesterdy, my wife comes to me "Honey, one of my turn signals is out on my cycle."

OK, no problem, it's one of the aftermarket signal lights I installed. I grab my meter and unbutton the front facia to begin the debugging...

The wire to the lamp falls into my hand, and it's sliced clean in half. My jaw drops and I examine the wire. It looks like a knife cut it.

Turns out, I use plastic pull-once-to-close tie wraps to mount my wiring. The inside of those straps is *sharp*!

Over a short time, they cut the wire...

I looked over all my cycles, and found a few more wires that looked iffy. I pulled out the soldering iron, and an hour later, all was right again...

All my plastic tie wraps are now removed. I used the baggie tie strips instead. Those kind that come in packaging to mount stuff onto cardboard backings, and also tie plastic veggie bags closed with. No more sharp, cutting, mounting straps!



2012 Blue ZX-14R, Cox rad guard, Skene Design P3 Lighting, Knight Design 1" lowering pegs, Grip Puppies, BrakeAway, Cortech Sport tailbag, GSG MotoTech Frame sliders, Stebel Compact horn.

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buck20


buck20's Gravatar

Location: Peoria, Arizona

Joined: 03/12/09

Posts: 325

RE: Fastening Electric Wires
02/24/13 10:43 PM

Thats why we use a nylon string to tie aircraft harnesses. The tie wraps will cut the wires with enough vibration.



To much to list!

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Rook


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Joined: 03/28/09

Posts: 21238

RE: Fastening Electric Wires
02/25/13 3:26 PM

Never had a problem with zipties yet on my bikes. Not even a hint of trouble. I never have found it necessary to tighten them all the way. Leave some wiggle room....just so the wire can't get caught on anything or touch stuff it's not supposed to touch.



08 MIDNIGHT SAPPHIRE BLUE ZX-14 Now Deceased, will be resurected 2024 ZX-14R bran friggin NEW!

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bigwilliezx


bigwilliezx's Gravatar

Location: Keller, Texas

Joined: 04/29/11

Posts: 571

RE: Fastening Electric Wires
02/25/13 5:08 PM

Never had a problem with zipties yet on my bikes. Not even a hint of trouble. I never have found it necessary to tighten them all the way. Leave some wiggle room....just so the wire can't get caught on anything or touch stuff it's not supposed to touch.

+1



Life may begin at 30, but it doesn't get real interesting until about 150... Ride or die!

2010 SE(Black/Titanium) - PCV,Piper X Filter,Dual Rad Fans,Muzzy Rr Fndr elim,Pro Tek Frm Sldrs,PM Heathen Wheels,PM Chrome sprocket,Corbin Canyon Dual Sport seat,Brocks CT Duals,Shorai LFX18A1-BS12,CRG Roll-a-Click levers,Cox Radiator Guard, GP Thunder 8500k 65W Hi/Lo-Beam Xenon blbs,Engine Ice,Flush mount front turn signals,MRA Spoiler Screen,HeliBars 1" bar risers,Goodridge Stainless Steel Brake Lines (F/R) and a Powerbronze Hugger fender - More coming!

2009 ZX10R CBO,Saddleman Trk Seat,Piper X Filter,Cox Rad Guard,Shorai battery,CRG Levers,Galfer SS Lines,Driven SBOP,Yoshimura Frm Sldrs,Speedo Healer/X-TRE/17-44 Driven grs,Bazzaz ZFI-QS w/Map switch,MJS Perf Ceramic Coated Race header,Akra SS mid pipe/CF Evo Slip on,R@G Racing Case/Front Axle sliders,Rizoma Veloce L Mirrors,Hyperpro Steering Damper,MRA Spoiler Screen,Servo Elim,Evotech Exh Hanger,CF Rr Hugger(Ohlins,Marchesini,coming s

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dericrey


dericrey's Gravatar

Location: Vidor, Texas

Joined: 04/04/12

Posts: 256

RE: Fastening Electric Wires
02/25/13 9:44 PM

Old school waxed twine lacing works well.


I have also used these.

If I use regular tie wraps, I try to put the wires in split loom first.



2009 ZX-14
Semper Fidelis
Kill 'em all, let God sort 'em out.
Violence Solves Everything.

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mebgardner


mebgardner's Gravatar

Location: Tucson, AZ

Joined: 05/08/12

Posts: 738

RE: Fastening Electric Wires
02/26/13 7:36 AM

Thanks Gentlemen, one and all.

All good to know.

Bob



2012 Blue ZX-14R, Cox rad guard, Skene Design P3 Lighting, Knight Design 1" lowering pegs, Grip Puppies, BrakeAway, Cortech Sport tailbag, GSG MotoTech Frame sliders, Stebel Compact horn.

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